The proper storage of thermoset
materials is key to maintaining optimum processability.
Thermoset materials have a theoretical shelf
life as determined by standardized
laboratory measurements. Shelf life is
affected by ambient temperature and is also dependent
on the parameters and latitude of the molding
process, along with tool and part design. As a
result, actual shelf life may vary, perhaps significantly,
from the theoretical shelf life for the material.
Change in flow characteristics during the storage
of material does not occur suddenly, but gradually
over a period of time.
Plenco thermoset materials
should always be stored in a clean, dry environment
to minimize an increased or decreased moisture
content. Store in the unopened original containers
until ready for use. Opened containers should
be re-sealed to prevent the gain or loss of moisture
or other volatiles, which will adversely affect
processing. Opened paper bags should be placed
inside a re-sealable plastic liner.
When Plenco thermoset material
is stored below 18° C (65° F), it should be allowed
to warm to 18° C (65° F) to avoid molding or preforming
problems. Cold material might take several days
for the entire package to reach 18° C (65° F).
Preforms of Plenco material should be stored in
a sealed container with a re-sealable plastic
liner, to prevent the preforms from gaining or
losing moisture.
The theoretical shelf life of Plenco stored
in a relatively dry area has been determined to
be:
Material |
Shelf
Life |
Storage
Temperature |
Single
Stage Phenolic
|
6
months*
|
Less
than 30° C (86° F)
|
Two
Stage Phenolic
|
2
years or more
|
Less
than 30° C (86° F)
|
Melamine-Phenolic
|
9
months*
|
Less
than 30° C (86° F)
|
Granular
Polyester
|
2
years
|
Less
than 30° C (86° F)
|
Black
BMC
|
1
month
|
Less
than 21° C (70° F)
|
Colored
BMC
|
2
months
|
Less
than 21° C (70° F)
|
* The theoretical shelf life of Single Stage Phenolic
and Melamine-Phenolic molding materials may be
increased by storing at less than 18° C (65°
F). This information is suggested as a guide to
those interested in processing Plenco Thermoset
molding materials. The information presented is
for your evaluation and may or may not be compatible
for all mold designs, press configurations, and
material rheology. Please feel free to call Plenco
with any questions about Plenco molding materials
or processing and a Technical Service Representative
will assist you.
|